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Acid Plant Database July 22, 2022
Owner |
Sterlite Industries (India) Ltd. Subsidiary of Vedanta Resources Group |
|
Location |
SIPCOT Industrial Complex Tuticorin - 628 002 Tamil Nadu, India |
|
Background | - | |
Website |
www.sterlitecopper.com www.vedantaresources.com |
|
Plant | Acid Plant I | Acid Plant II |
Coordinates* | 8° 49' 18" N, 78° 4' 38" E |
8° 49' 24" N, 78° 4' 37" E |
Type of Plant | Metallurgical | Metallurgical |
Gas Source |
Copper Isasmelt |
Copper Isasmelt |
Plant Capacity | 1600 MTPD | - |
SA/DA | 3/1 DA | 2/2 DA |
Status | Shutdown May 2018 | Shutdown May 2018 |
Year Built | 1997 | 2004 |
Technology | Chemetics (Basic Engineering) | - |
Contractor | - | - |
Remarks | - | - |
Pictures | ||
Video |
Company
Video 1 Company Video 2 |
|
General |
Vedanta has two copper businesses, the first based in India and the second
at Konkola Copper Mines in Zambia, which was acquired in November 2004. Expansion commissioned in April 2005 - Smelter Capacity increased from 180 KTPA to
300 KTPA |
|
References | S. Kumar, "Sterlite Improves Its Acid Quality", Sulphur, No. 266, January-February 2000, pp. 41-48 | |
News |
July 22, 2022 - Three months
after the evacuation of gypsum from the Sterlite Copper plant premises
was temporarily suspended after it was found that the mineral quantity
greatly exceeded estimates, a top official from the Tamil Nadu Pollution
Control Board (TNPCB) has said the evacuation process will resume
following a high-level meeting on the issue. Following the closure
of the copper smelter plant on May 28, 2018, a high-power committee that
inspected the premises, recommended the safe removal of hazardous
materials like acid, fuel, raw materials, and solid wastes from the
plant site. The panel estimated that 5,100 KL (kilo litres) of sulphuric
acid, 3,100 KL of Phosphoric acid, 49 KL of liquid petroleum gas, 255
tonnes of liquid oxygen, 8 tonnes of liquid nitrogen, 826 KL of
high-speed diesel/oil, 150 KL of hydrofluorosilicic acid, 8 KL of
isopropyl alcohol, 90,000 tonnes of copper concentrate, 4.5 lakh tonnes
of gypsum and 63,300 tonnes of rock phosphate, had to be removed in a
time-bound manner under the close supervision of a local level
committee. Large quantities of chemicals, except copper
concentrate, were removed before August 10, 2018. Later, the State
government accorded permission for 250 persons, including contractual
employees, to engage in the removal of the remaining hazardous chemicals
and materials from the smelter premises. Accordingly, the high-power
committee set a 60-day timeline each for treating gypsum pond leachate,
removing copper concentrate, removing of gypsum (4.5 lakh tonnes), and
removal of residual acid present in the tanks (1,210 tonnes).
Thereafter, an inspection by the members of the Local Monitoring
Committee on April 13 this year revealed that the removal of copper
concentrate and rock phosphate was completed. Whereas, treatment of
secured landfill leachate and gypsum pond leachate hit a roadblock as
they could not operate the Effluent Treatment Plant (ETP) using Mobile
DG sets. Moreover, non-pumpable portions of heavy furnace oil, light
diesel oil, sulphuric acid stock and phosphoric acid have still not been
removed. Similarly, the committee found that the Sterlite
authorities had removed over 12,32,999 tonnes of gypsum as of April 12,
against the panel's estimate of only 4.5 lakh tonnes of gypsum present
at the site, and the evacuation was still underway two and a half years
after the timeline expired. The monitoring committee subsequently
assessed the plant again and found that approximately 1.28 lakh tonnes
of gypsum still remained on the plant premises. Subsequently, the district administration stopped
the evacuation process and prevented the entry of vehicles into the plant
through an order dated April 25. Sources said the plant had requested
permission for operating a fixed furnace oil-based captive power plant for
using the Effluent Treatment Plant and RO to treat secured landfill leachate
and gypsum pond leachate, alongside an extension of the timeline for
removing gypsum remains. When contacted, a top official from the TNPCB, who
is also a member of the high-power committee, told TNIE that the gypsum
quantity was much above the estimated amount. "The authorities have sought
permission to remove the remaining 1.28 lakh tonnes of gypsum. We will
discuss that in an upcoming meeting and take appropriate action," he said. June 20. 2022 - Vedanta Ltd has decided to put its 4,00,000 ton per annum (tpa) copper smelter plant and refining complex at Tuticorin for sale. The copper smelter plant complex is known as Sterlite Copper. The company along with Axis Capital has called for Expression of Interest (EoI) for its smelter complex (primary and secondary), sulphuric acid plant, copper refinery, continuous copper rod plant, phosphoric acid plant, effluent treatment plant, 160 MW captive power plant, reverse osmosis units, oxygen generation unit and residential complex with amenities. However, an environmental activist, who is against the Copper Smelter plant, wondered whether the company can sell the plant when a case is pending in the Supreme Court. The decision came as a surprise to many as the company was saying that it would reopen the plant. According to Vedanta, the plant produces about 40 per cent of the country's demand for copper and contributes about Rs 2,500 crore per annum to the exchequer and 12 per cent of Tuticorin Port's revenue. Curiously last March, Vedanta came out with an EoI about its decision to set up a 500,000 tpa copper smelter plant in a coastal region in India. The company has sought expression of interest from coastal states wishing to partner in the project that would have an investment potential of about Rs 10,000 crore through a newspaper advertisement. According to Vedanta, the proposed project would need about 1,000 acre in proximity to port along with logistics connectivity with conveyor/corridor of rail and road to handle five million tpa material movement on both in-bound and out-bound sides. The company said the project has a potential to provide direct and indirect employment to 10,000 people and will contribute about Rs 3,000 crore to the government treasury as taxes and others. Senior officials were not available to reply IANS query whether the company is exiting Tuticorin. Later in a statement, the company said India's copper requirements are set to grow exponentially in the coming years. Having ample supplies of copper is critical to ensuring successful implementation of new-gen technologies such as electric vehicles, rapid automated transport and clean energy, the company said. "We are, therefore, actively on the lookout for a suitable partner state to help take forward the vision of an Atmanirbhar Bharat and ensure that our nation enjoys unfettered access to copper, through a state-of-the-art copper manufacturing plant, the operational and environmental parameters of which are comparable to the best in the world," Vedanta said. According to Vedanta, the closure of Tuticorin copper smelter plant has had a ripple effect in terms of imports and livelihoods. "Post closure, India has become a net importer of copper for the first time in 18 years, with copper imports growing 3X while exports have plunged by 90 per cent. We are continuing to explore all legal avenues towards achieving a sustainable solution to the closure," the company had said. The Tamil Nadu government had ordered the copper smelter plant to be shut down in 2018 following a violent protest that led to the death of 13 persons in police firing. The 4,00,000 ton Sterlite Copper smelter plant that has been operating in Tuticorin for over 25 years with a cumulative investment of about Rs 3,000 crore. However, from the start, Sterlite Copper smelter plant has been facing protests by the local people alleging that it pollutes the environment. Originally, the plant was planned in Goa, but it faced severe opposition from the state's people. However, the AIADMK regime under J. Jayalalithaa gave a warm welcome to the project and allotted land at Tuticorin. Ever since then the plant was in the eye of a storm with MDMK leader Vaiko leading a protest against the project and later filing a case. The major political parties in Tamil Nadu -- AIADMK and DMK -- are against Vedanta's copper smelter plant in Tuticorin. The Supreme Court is hearing the case on an appeal filed by the company against the Madras High Court's refusal to reopen the Sterlite Copper smelter plant in Tuticorin. Reacting to the latest advertisement Fatima Babu, one of the persons who had filed a case against Sterlite Copper told IANS: "It has to be seen whether the company can sell the plant when a case is pending in the Supreme Court. There seems to be a hidden agenda in the advertisement as it makes several claims like state-of-the-art plant and others." "Our stand is clear. The copper smelter plant should not be in Tuticorin whether under the name Sterlite Copper owned by Vedanta or by any other owner," she said. She added that if Vedanta wants to set up a new copper smelter then it can do so by complying with the law anywhere else. January 2022 - The British multinational company Vedanta Resources has launched an aggressive public relations campaign to restart its Sterlite copper smelter in Thoothukudi, Tamil Nadu. On January 26, Republic Day, the Thoothukudi Town Central Merchants’ Association wrote to state chief minister M.K. Stalin complaining of harassment by Vedanta and its contractors, and warning that the latter’s attempts to “convince” merchants to support the reopening of the copper smelter may well end up in “law and order problems”. The controversial, and unpopular, factory was shut in May 2018 amid large protests over its polluting activities. The company has also been battling proven allegations of fraud, pollution and illegal operations since the Madras High Court held the closure orders lawful in August 2020. Not surprisingly, the London-based mining giant’s media strategy sidesteps the court’s findings and focuses instead on two frames: one, that “external forces” are to blame for the factory’s closure; two, that the smelter’s closure harms India’s interests. Sterlite continues to argue that the facility’s closure was a knee-jerk reaction to the manner in which the public protest unfolded, leaving 13 dead in a police shootout. A recent opinion article in The Hindu also reduced Sterlite’s problems to a trust deficit between Vedanta and the people of Thoothukudi. But Sterlite’s problems run deeper than any trust deficit that can be repaired by building toilets or distributing school bags. The company’s legal legs are wobbly. Instead of trust, the company’s smelter suffers from a deficit of legality and design.
August 18, 2020
- India's Madras High Court has ruled against the
reopening of domestic mining conglomerate Vedanta Resources' 400,000 t/yr
Sterlite copper smelter in Tuticorin, Tamil Nadu, in a move likely to
increase the country's copper concentrate imports. The court dismissed
a petition from Vedanta to restart the smelter, which has been closed since
the end of March 2018 because it had not obtained the necessary clearance to
operate. Vedanta will pursue all legal remedies to reopen the plant,
Sterlite Copper chief executive Pankaj Kumar said. In February 2019,
the firm filed a case against the Tamil Nadu Pollution Control Board order
that had led to the plant's closure. India's Supreme Court had earlier
denied the firm access to the plant, but gave Vedanta leave to appeal to the
high court. The Madras court had reserved judgment on the case since
January. Its decision comes at a time when India is looking to become
self-reliant in raw materials production, and will impact the country's
ability to become an independent copper manufacturer, Kumar said. The
plant's closure has resulted in India becoming a net importer of copper
cathodes rather than a net exporter. Combined copper cathode production from
the country's key suppliers — Hindustan Copper, Hindalco and Vedanta
— dropped to about 408,400t in April-March 2019, from around 423,000t a year
earlier, official data show. Imports increased by 69.79pc over the same
period, to 142,300t from 83,800t. The closure of the Sterlite plant
also reduced domestic availability of sulphuric acid, resulting in increased
imports. Sterlite's smelter produces around 1.1mn t/yr of sulphuric acid.
June 26, 2019 - The Vedanta Group has denied that the Sterlite copper smelter in Thoothukudi has been a significant contributor to the water and air pollution in the area. Sterlite has been a target of vested interests, which is evident from the fact that there has been surge in public demonstrations and complaints against the company after its expansion project was announced, the group said in a rejoinder to the counter-affidavit filed by the Tamil Nadu government in the Madras High Court. The Madras High Court on March 1 admitted a petition filed by the Vedanta Group for re-opening the Sterlite facility, but declined to grant interim relief that would have given the company access to the plant for maintenance work. A Division Bench comprising Justices TS Sivagnanam and Bhavani Subbaroyan will be hearing the case, which is coming up on Thursday. The Vedanta Group, in the rejoinder, said that Thoothukudi has power plants with the largest capacity (5,000 MW) in a single city within Tamil Nadu. Hence, emissions of SOX (sulphur oxides), NOX (oxides of nitrogen), and RSPM (respirable suspended particulate matter) are relatively higher. This has led to huge human development concerns, which has been ignored by the State government even as it targeted the company with its prejudicial actions. The SO2 (sulphur dioxide) emissions from its copper smelter are not more than 1-2 per cent of the total SO2 emissions in Thoothukudi. It has denied that the significant pollutant marker levels have gone down after the closure of the plant. There are conclusive evidences on the impact due to power plants, but the State government has chosen not to mention any of it for oblique reasons, Vedanta said. The data collected from the region surrounding the plant area show that agriculture has improved in the Ottapidaram taluk over the last few years, with the net sown area increasing from 29,030 hectares in 2003-04 to 36,315 hectares in 2009-10. The ground water in and around the unit has always had high levels of total dissolved solids, chlorides, sulphates and total hardness due to the site’s proximity to coastal aquifers. Hence, even before the copper smelter was set up, the water was unfit for domestic use. The company has complied with all the directions of the National Green Tribunal in spite of the same being under appeal before the Supreme Court.January 8, 2019 - India's Supreme Court has cleared the way for diversified copper producer Vedanta to reopen its Sterlite Copper smelter in Tamil Nadu, after it refused to stay an order for its closure by the provincial government. The interim ruling "paves the way for the Sterlite Copper plant to reopen" and the company will now file an application to environmental regulator to operate the smelter, a Vedanta spokesman said. The plant has a production capacity of 1.1mn t/yr of sulphuric acid. India's environmental court the National Green Tribunal (NGT) ordered the restart of the smelter on 17 December, subject to certain environmental protection measures. The Tamil Nadu government appealed this ruling. Indian sulphuric acid buyers are upbeat on the restart of the smelter. Some market participants now anticipate that a April start-up could be realistic. The impact of the Sterlite Copper smelter's shutdown on the domestic sulphuric acid market has been significant because of limited supply options in the region. The operator declared a force majeure on sulphuric acid deliveries following the closure, which pushed consumers into the international spot market for not only sulphuric acid but also sulphur and finished fertilizer products. Indian sulphuric acid imports reached 1.4mn t in 2018, according to Argus analysis, up by 59pc from 2017. December 6, 2018 - Sterlite Copper's Tuticorin plant closure has led to a spike in prices of phosphoric and sulphuric acids, adversely affecting the downstream chemical and fertilisers industry, a top company official said. The Vedanta-owned company's unit in Tamil Nadu was closed in May this year following a government order. "In the last six-months, prices of sulphuric acid have shot up from Rs 3000/tonne to Rs 12,000/tonne, a rise of 300 percent (four fold), and a tonne of phosphoric acid costs Rs 53,000 as compared to Rs 43,000 a tonne six month earlier, a rise of 23 percent," Sterlite Copper CEO P Ramnath said. "The plant met 80-90 percent of demand for sulphuric acid in the country and 15 percent of the phosphoric acid demand. The closure of our plant has led to a sharp surge in demand, thereby driving up prices," Ramnath added. He said the 4,00,000 tonne per annum plant, which met over 30 percent of the of India's copper demand, produced sulphuric and phosphoric acids as a by-product which are key raw material for manufacturing of fertiliser. The copper smelter was producing 1.2 million tonne (MT) of sulphuric acid per annum, half of this was sold on a commercial basis; and 2,30,000 tonne of phosphoric acid every year, Ramnath said. The sharp rise in prices will surely affect the prices of fertilisers which will further affect the farmers as they are the primary consumers of fertilisers, he noted. The government has set a target of doubling the farmers' income, but if the input cost remains high it will affect the profit margin, Ramnath said. He said that the plant's closure is also hurting industries that use copper for manufacturing a wide variety of products. "Due to the shutdown in the last six months... import of the metal has seen a surge. While premium on copper has gone up by 10-15 percent, the import of the metal has shot up 2.5 times to nearly 30,000 tonne per month," he said. The Tamil Nadu government had in May ordered permanent closure of Vedanta's Sterlite Copper unit in the state after 13 people, among protesters demanding its shutdown on environmental concerns, were killed in police firing. October 28, 2018 - The level of sulphur-dioxide (SO2) in the air has reduced significantly after the closure of Sterlite’s plant at Thoothukudi, claimed the Tamil Nadu Pollution Control Board (TNPCB) to justify the State government’s arguments that SO2 was a major reason for high levels of pollution in the port city, and the decision to close the plant was correct.The TNPCB on Sunday submitted a comparative study before the three-member panel of the National Green Tribunal (NGT) in response to industry’s claims that there was no appreciable change in the ambient air quality after the plant’s closure.SO2 levels on September 22, 2017 (sample taken on top of FB substation 230 Kva-Sterlite switching station) was around 20 micrograms per cubic metre (MPCM). However, it was less 5 MPCM on October 12 and 13 (sample taken on top of scaffolding of All India Radio).There has been an increase in the level of Particulate Matter (PM) to 64.9 MPCM on October 12 and 13 as against 56 MPCM on September 22, 2017. This could be due to the dust emanated from the open dump such as gypsum, slag and secured landfill facility.Similarly, the level of nitrogen dioxide reduced to less than 5 MPCM in October as against 15 mpcm in September 2017, the TNPCB said in its submission to the panel headed by Justice Tarun Agrawal, former Chief Justice of Meghalaya High Court.The panel was constituted after Sterlite’s parent company Vedanta petitioned the tribunal to consider reopening the plant that was sealed on May 28 due to protests by locals against alleged pollution.On its part, counsels for Sterlite concluded their arguments. “The government’s reaction was only knee-jerk without any proper analysis and hence Sterlite had to face the unpleasant consequences,” said Sterlite sources.MDMK leader Vaiko will again argue before the panel tomorrow, sources said. August 29, 2018 - Production of refined copper has slumped by 47.1% during the first quarter of FY19. This is primarily attributed to the shutdown of the 400 KT (kilo tonne) Thoothukudi smelter of Sterlite Copper, which accounted for 40% of the country’s copper smelting capacity. The decline in domestic production has led to a domino effect on the trade front. There has been a sharp increase in import and a fall in export of refined copper. Exports have shrunk by 91.6%, while imports have increased by 221.6% in the first quarter of FY19, an analysis by CARE Ratings shows. This is in stark contrast to the first quarter of the previous financial year, where exports increased by 70.1%, while imports fell by 69.9%. India used to be the net exporter of refined copper. During the quarter, the output of two other companies — Hindustan Copper and Hindalco — also saw constraints due to the shutdown of their smelters for maintenance. The managing director of an MSME based in Chennai said that since the closure of Sterlite Copper, production at his firm had been impacted. “We make materials on the electrical space and copper is a key ingredient for us. The cost of copper has pinched us badly in the last two months,” he said, requesting anonymity. Coimbatore Pioneer Fertilizers Ltd., a manufacturer of single super phosphate fertilisers, is also feeling the pinch of Sterlite’s closure and is working at a very low capacity using alternative source (spent acid) for its sulphuric acid requirement, which was hitherto met by Sterlite. “We are now operating at low capacity [just under 25%],” a top company source said. Amrita Chemicals, a manufacturer and exporter of sodium silico fluoride, is facing a huge penalty for it inability to meet its contractual export obligation in the wake of the Sterlite imbroglio. Similarly, Shree Annam Chemicals, a manufacturer of animal feed, has been forced to cut down on its operations in the wake of non-availability of a critical input in the wake of the Sterlite’s closure. Sources said the company has to rely on imports which has cost implications for the end consumers who are farmers. A leading chemical trader in Chennai said that the prices of sulphuric acid had double since the closure of Sterlite unit, which is the lone producer in the South. July 5, 2018 - India's environmental court did not allow Vedanta Ltd to reopen its copper smelter in the southern Indian state of Tamil Nadu, a lawyer representing the state said on Thursday after a hearing on the matter. India's National Green Tribunal did not accept Vedanta's request to reopen the smelter on an interim basis, V. Mowli, a lawyer for the Tamil Nadu Pollution Control Board (TNPCB) said outside the court. Vedanta has also sought a permanent injunction against the Tamil Nadu state government from interfering with the operations of its copper smelter. The lawyer representing Vedanta in the hearing, Rohini Musa, did not respond to repeated calls requesting comment. A company spokesman for Vedanta confirmed there was a case before the Tribunal but did not comment specifically on Thursday's decision. The Tamil Nadu government ordered the permanent closure of the plant and disconnected its power supply in May following protests that turned violent and culminated in the police opening fire on protesters, killing 13 of them. The protesters had demanded a permanent shutdown of the plant, which they said was causing air and water pollution, and as a risk to fisheries. Vedanta says the protests were based on false notions. Vedanta Ltd, a subsidiary of billionaire Anil Agarwal-controlled Vedanta Resources, argued that the closure of the smelter was only based on "political considerations and to appease the public protests," according to a copy of the petition reviewed by Reuters. However, the Tamil Nadu government will stick to its stance that the plant is polluting, said Rakesh Sharma, a second lawyer representing the TNPCB. "We'll argue on their violation on environmental aspects," he said. The case will be heard next on July 18 for the state to reply to the issues raised in Vedanta's petition. Vedanta said in its petition that inspections by the TNPCB whose findings were used to shut down the plant never happened. "No such inspection (was) carried out by the officials of the TNPCB" on May 18 or 19, the company said. Vedanta, which exports copper worth over $1.3 billion annually, is also one of India's largest producers of sulfuric acid and phosphoric acid, both of which are used to make fertilizers. The shutdown of the smelter, which employs more than 3,500 people, has led to a rise in the price of copper in India by over 10 percent, and the price of sulfuric acid by more than 6 times, the company said. July 3, 2018 - Vedanta Ltd. has sought a permanent injunction against the Tamil Nadu state government from interfering with the operations of its copper smelter, according to a petition filed with the country’s environmental court. The Indian company, subsidiary of billionaire Anil Agarwal-controlled Vedanta Resources <VED.L>, also asked the court to set aside an order by which the state government had permanently shut the company’s smelter, and allow it to operate the plant. The Tamil Nadu state government ordered a permanent closure of the plant and disconnected power supply to the smelter in May following protests that turned violent and culminated in the police opening fire on protesters, killing 13 of them. The protesters had demanded a permanent shutdown of the plant, which they said was causing air and water pollution, and see it as a risk to fisheries. Vedanta says the protests are based on false notions. In a petition filed to the Delhi bench of the National Green Tribunal, Vedanta also asked to “declare as unlawful and illegal the exercise of powers by the government of Tamil Nadu” to shutdown the smelter. The company reiterated its demand to allow limited access into the plant, and asked for the restoration of basic power supplies. Vedanta said in a statement it had filed the appeal to the National Green Tribunal challenging the closure of its Thoothukudi copper smelter. Vedanta said last month a sulphuric acid leak from a tank at the smelter could lead to serious environmental consequences. The district administration subsequently removed the acid from the smelter. The company also asked the state government’s pollution control board to reconsider its application for consent to operate, which was rejected in April. The smelter, which has a capacity of 400,000 tonnes a year and accounts for over a third of the country’s consumption of refined copper, has been shut since March 27. June 18, 2018 - “We are already assisting the local administration to handle the situation and have offered all support to keep a vigil on the plant and its surroundings. In fact, anticipating such incidents in the absence of regular maintenance, we have been requesting the State government to give us limited manpower access and minimal power supply so that mandatory safety audits at the smelter can be regularly carried out. That request is still pending...We have had no access to the plant ever since it was suddenly sealed and locked with effect from May 28, 2018,” the statement said. The quantity of sulphuric acid present in the plant was not known. Meanwhile, when Chief Minister Edappadi K. Palaniswami, who attended a meeting of the NITI Aayog in New Delhi, was asked by journalists if the Prime Minister had spoken to him about the Sterlite controversy, he merely said the issue was under inquiry. The government had taken all steps to ensure the closure of the Sterlite plant. He pointed out that the government had suspended electricity supply to the plant, and it was sealed. May 28, 2018 - Vedanta group's Sterlite copper plant in Tuticorin has been ordered to be permanently shut by the Tamil Nadu government. Large-scale violence on May 22 against the Sterlite copper plant here and police firing led to the death of 12 persons and the next day saw one more youth succumbing to injuries sustained in police firing. Tamil Nadu deputy Chief Minister O. Panneerselvam on Monday asserted that the government will take resolute steps for the permanent closure of Vedanta group’s Sterlite copper plant in Thoothukudi. “Today, the main demand of the people is that the copper plant should be permanently closed. In keeping with their demand, it is shut now. I would like to make it clear that Sterlite plant will be permanently shut,” Panneerselvam said. In a recent interview, Anil Agarwal, chairman, Vedanta Resources, alluded to vested interests behind the tragic events. "It is unfortunate what happened about 5 km away from our plants. When we had the information that something like this was being planned for the 22nd, we reached out to the court and the court was quick to inform the local administration for it to be prepared… and section 144 was imposed," he said. He also said false propaganda led to the protests which led to 13 deaths. "Vedanta as a responsible corporate citizen and on humanitarian grounds, we will extend all possible support to families of the deceased and severely injured. The basic premise of the protest was unfortunate, as the plant was non-operational, awaiting Consent to Operate from TNPCB." Sterlite Copper is a unit of Vedanta Ltd which operates a 400,000-tonne per annum capacity plant here. With the return of normalcy, prohibitory orders were relaxed and the internet services have also been restored fully. This spells bad news for Vedanta investors, further putting downward pressure on a stock that’s fallen 25% since the start of this year. May 19, 2018 - Vedanta Resources Plc’s shutdown of its South Indian copper smelter, one of India’s biggest, is causing a copper deficit and increased prices in India, its subsidiary Vedanta Ltd said on Friday.The smelter, located in a sleepy port city near the tip of the Indian peninsula, has a share of about 35 per cent in the India’s primary copper market and exports mainly to Gulf and Asian countries, Vedanta said.The unit has been shut for more than 50 days.“Due to non-availability of our production, there is a deficit of copper supply in the country impacting prices and availability,” Vedanta Ltd said in a statement on Friday.The plant, which can produce 400,000 tonnes of copper a year, will remain shut until at least June 6 as the local pollution regulator will not allow it to operate due to alleged non-compliance with environmental rules..Copper prices hit more than six-year lows in 2016 but have gained more than 50 per cent from those levels. The benchmark three-month copper contract on the London Metal Exchange was trading at $6860.50 at 1351 GMT.The company said the shutdown was also causing an increase in the price of sulphuric acid, a smelting byproduct used to make fertilizers.The smelter, controlled by the company’s majority-owned Indian subsidiary Vedanta Ltd, has been the target of protests by the people of Thootukudi, where the plant is located. They have thronged the streets and shut shops demanding a closure of the plant.The plant was shut for more than two months in 2013 by an Indian environmental court after complaints from residents over emissions. Locals and environmentalists have said Vedanta’s smelter is a major source of pollution and a risk to fisheries.Vedanta says the protests are based on “false allegations” and plans to double capacity at the smelter to 800,000 tonnes per year.Cable makers in India, such as Finolex Cables Ltd and Precision Wires India Ltd, have traditionally bought copper from the two biggest producers, Vedanta’s Sterlite and Aditya Birla Group’s Hindalco Industries Ltd.Copper is mainly used to make wires and cables and to make electronic devices, transformers and motors.Based on current local demand growth of 7-8 per cent per year, India may turn into a net importer of copper by the year ended March 2020 if no new plant is commissioned, consultancy firm ICRA Ltd said in a report last month. May 15, 2018 - Sterlite Copper, the Vedanta group company that has been embroiled in pollution-related controversy yet again, is hopeful of re-starting its copper smelter facility at Thoothukudi in southern Tamil Nadu soon. The company’s appeal against the Tamil Nadu Pollution Control Board’s (TNPCB) decision not to renew the ‘consent to operate’ is coming up at the Apellate Authority -- Tamil Nadu Pollution Control Board on May 17. “We are confident. We are strong on facts,” P Ramnath, Chief Executive Officer, told BusinessLine. The company’s smelter plant with a capacity to produce 4 lakh tonnes per annum has remained shut since the last week of March after the TNPCB refused to extend the ‘consent to operate’ — an approval that is required for any facility to continue operations. “We applied for the consent in January. As per the norms, TNPCB should have responded in 45 days. They kept us hanging and finally held back the consent,” he said. The earlier consent expired on March 31, 2018. The TNPCB has said that it has held back the consent for multiple reasons which include non-furnishing of ground water analysis report both within the factory and surrounding areas, non-removal of copper slug stored along Uppar river and non-construction of a physical barrier between the slag land fill and the river, generation and disposal of hazardous waste without proper authorisation as per rules, non-submission of ambient air quality, noise level and stack emission and non-construction of a gypsum pond as per the Central Pollution Control Board (CPCB) guidelines. May 1, 2018 - Tamil Nadu’s anti-pollution board has flouted norms for two decades to allow Sterlite Copper to operate its smelter complex in Thoothukudi with chimney stacks much shorter than is permitted, an environmental non-profit alleged on Monday. This has helped the Vedanta-owned company cut costs while “exposing the residents of Thoothukudi to grave harm”, the Chennai Solidarity Group claimed. Guidelines prescribed by the Central Pollution Control Board required a 68-metre chimney stack when Sterlite made its first proposal to produce sulphuric acid in 1996, but the company managed with a 60-metre stack, the Chennai Solidarity Group found. In later years, with increasing production capacity, even higher chimney stacks were needed, but Sterlite continued with the same height, the nonprofit said. The statutory height of chimney stacks is calculated using the production capacity of a plant. The company needed at least an 88-metre chimney stack for its capacity in 2006, the group’s report said. March 28, 2018 - The Hindu Business Line reported that Vedanta’s copper smelting unit in Tuticorin will be shut for 15 days as part of a routine maintenance. A senior company official told BusinessLine the four-lakh-tonne a year smelting unit is being shut to replace the refractory brick lining in the smelter, an exercise that is carried out every four years. The refining and copper rod production will continue. Meanwhile, the INR 2,500-crore expansion project at the unit to double the capacity is on schedule, the official said. L&T has been awarded the EPC contract and is setting up the entire expanded facility, the official said. When completed in about a year’s time the annual capacity of the plant will go to 8 lakh tonnes of copper cathode, which is refined copper of 99.95 % purity. For now, from the refined copper the unit makes about 2.5 lakh tonnes of copper rods for the domestic market and about 1.5 lakh tonnes of plates for domestic and export markets. The raw material, copper concentrate is imported through the Tuticorin Port. In addition, the by products are about 10 lakh tonnes of sulphuric acid and nearly half this is used to make about 2 lakh tonnes of phosphoric acid. These are used by domestic industries, including chemicals and fertiliser units. With the expansion, the output of these acids will also go up. March 27, 2018 - When thousands of people gathered at Thoothukudi in Tamil Nadu on Saturday demanding the closure of a copper smelting factory in the coastal town, it was only the latest in a series of protests going back over 20 years.As traders’ associations joined the stir, shops remained closed in Thoothukudi in a 24-hour shutdown. The protest gained momentum in the evening when thousands came together at the Chidambara Nagar bus stand to express solidarity to the people of Kumarettiyapuram village, who have been protesting, claiming that a nearby copper plant owned by Sterlite Industries Ltd has contaminated the groundwater and caused respiratory problems.Last month, when villagers launched an indefinite stir against the firm’s proposed expansion plans and demanded its closure, over 250 protesters were arrested, and later released.“Apart from environmental damages, the Sterlite industry has caused various health hazards. Cancer and respiratory diseases have become very common in this town,” said Fathima Babu, one of the activists leading the agitation.On Monday, opposition Dravida Munnetra Kazagham (DMK) leader M.K. Stalin urged the Tamil Nadu government to shut down Sterlite Industries. While environmentalists have been blaming the Tamil Nadu Pollution Control Board (TNPCB) for having failed to follow the norms, Stalin accused the state government body of failing to take steps to prevent pollution.A group of protesters laid siege to the district collector’s office in Thoothukudi on Monday.According to the company’s website, it operates a 400,000 metric tonnes per annum (MTPA) production capacity copper smelter with associate facilities such as refinery and copper rod plant, sulphuric acid plant of more than 1.2 million MTPA and phosphoric acid plant of 220,000 MTPA at State Industries Promotion Corporation of Tamil Nadu Ltd (SIPCOT), Thoothukudi. Sterlite also operates a 160 megawatts (MW) coal-based power plant in the southern coastal town of Tamil Nadu.Sterlite Industries, a subsidiary of the London-based Vedanta Resources Plc, has been in the middle of legal battles since it began operations in 1996 and has seen agitations by farmers, fishermen, traders and various others from different walks of life. Political parties and environmental organisations have fought sustained legal battles against copper industry.In 2010, citing violations in environmental norms and pollution control, the Madras high court— in a case filed against Sterlite Industries in 1996—ordered the company to halt operations. The company obtained a stay from the Supreme Court and continued to operate.In the early hours of 23 March 2013, people of Thoothukudi complained of suffocation and irritation in the eye. In the same week, the TNPCB stopped the power supply and ordered the factory shut after sulphur-dioxide leaked from it. But the National Green Tribunal allowed it to be reopened.Vedanta Group said: “Our smelter at Tuticorin has already received all the necessary regulatory clearances for the expansion and our primary commitment therein is to ensure the development and well-being of all the communities around our operations.” March 20, 2019 - The anti-Sterlite stir here appears to gain inspiration from a ‘motivated foreign hand’ even as all the political parties and also the major traders’ outfit, Tamilnadu Vanigar Sangangalin Peramaippu, (Federation of Tamil Nadu traders’ associations) have stayed clear of it and even welcomed the company’s proposal to double the capacity of its copper smelting plant to eight lakh tonnes per annum as it would lead to regional industrial growth, all-round economic development and increased employment opportunities. Some local ‘environment’ activists such as Fatima Babu and M. Krishnamoorthy are leading the agitation against Sterlite’s expansion project. Their call for bandh on March 24 has got the support of a section of traders belonging to the Thoothukudi city central traders’ association, whose general secretary T. Baskar said the members would down their shutters on March 24 and participate in the anti-Sterlite rally in the town. Opposing the agitation, the Tamilnadu Vanigar Sangagalin Peramaippu led by Vikiramaraja argued that the traders should not go against any industry. Anti-Sterlite Krishnamoorthy, who had obtained a court direction to the district police to permit the March 24 rally, told DC it was regrettable that none of the political parties came forward to support the agitation against the company. “Our talks with the lorry owners’ association to join our strike (March 24) did not entirely work due to their internal differences. The association has since asked its members to decide for themselves whether to support our stir or not”, he said. D. Dhanavel, head, safety-health-environment, at Sterlite Copper, a unit of Vedanta Group, rubbished the agitation as “false propaganda” and said the smelting plant maintained “very low” emission level of just 0.3 kg per tonne of copper smelting, whereas the pollution control board permitted 1.0 kg per tonne. On the charge that the plant released excessive sulphur dioxide into atmosphere, he said, “releasing sulphur dioxide wastefully into atmosphere will actually be a loss to us as we now control its emission so as to produce sulphuric acid for commercial purpose”. The Sterlite executive also pointed out the company “is one of the very few industries in India to win the Sword of Honour award from the British safety council”. Meanwhile, police sources here confirmed the Sterlite allegation that ‘external forces’ were instigating the agitation against the company and its expansion project. One Samarendra Dhas representing ‘Foil Vedanta Group’ of London had allegedly visited Thoothukudi recently for a ‘secret meeting’ with the anti-Sterlite leaders, where he reportedly promised help to keep alive the fire against the copper smelting plant. “One man of Orissa did come to participate in our consultative meeting. He promised us all help. I do not remember his name”, Krishnamurthy said. He declined answer when asked why his group, usually hyper active with the media, kept Dhas’ trip a secret. Hindu Makkal Katch chief Arjun Sampath has cited Dhas’ visit to cry foul about ‘foreign hand’trying to foil industrial development in the region. “This kind of external instigation is working against all kinds of industrial development, whether it is Kudankulam nuclear power project or international container transhipment terminal or Thoothukudi outer harbour development or against the ONGC project at Kathiramangalam”, he said during his media meet here a couple of days back, while demanding “serious probe into suspicion if these agitations have some devious pattern”. Interestingly, the anti-Sterlite campaigners have also triggered a virulent social media campaign telling the public to participate in their March 24 stir or else face branding as being anti-Tamil and lacking in self-esteem. March 18, 2014 - India's No.1 refined copper producer Sesa Sterlite Ltd SESA.NS will shut its smelter for 22 days starting April 26, two company sources said on Tuesday, in what would be the first maintenance closure in four years and cut supplies to top buyer China.Sesa Sterlite, a unit of billionaire Anil Agarwal-controlled Vedanta Resources Plc, produces 30,000 tonnes of refined copper per month and exports half of that to China."We were to close the plant last year for maintenance but could not because of the forced shutdown on environmental grounds," one of the sources said, referring to a closure of more than two months from March 30 on complaints of emissions.The shutdown next month could help support global copper prices, which fell to three-and-a-half-year lows last week on fears that a domestic bond default in top consumer China could cause copper financing deals to unravel.It will help rival producer Hindalco Industries raise sales. The shutdown was confirmed by a second source. Both sources declined to be named because they are not authorised to talk to media.The closure might also lead to metal from China coming to India, with a group of large Chinese copper smelters planning to jointly boost shipments in the coming months to cope with low prices at home.P Ramnath, head of Sesa Sterlite's copper business, declined to comment on the planned shutdown but said falling prices were not an issue for the company as its sales were hedged.He added that the slowdown in China has not had any impact on exports so far."We're able to export the full quantity, that's not an issue," Ramnath told Reuters by phone from Tamil Nadu, where the plant is based."Nobody has approached us to cancel any contract or anything."Sesa Sterlite's smelter closure last year had created a shortage for Indian cable makers such as Finolex Cables Ltd and Precision Wires India Ltd and raised imports. An environmental court later allowed the plant to be restarted. June 17, 2013 - The Sterlite Copper Smelter unit in Tuticorin has resumed operations after the National Green Tribunal's (NGT) expert panel gave a green signal. The panel members conducted its second phase of inspection on Sunday and checked if the pollution monitoring equipment at the unit was working properly. Later, they gave the green signal for the operation of the plant and the oxygen plant of the unit was started around 6 pm. "Full-fledged working of the plant is expected to commence in a few days, maximum one week, when production would start," officials said. The team, comprising IIT Professors Sai, Liji Philip, Member-Secretary of Central Pollution control board Kamyotra, and Tamil Nadu Pollution Control Board (TNPCB) Member-Secretary Balaji, would conduct one more phase of inspection and a report would be submitted to NGT and the Supreme Court after that. Officials said the team is expected to stay during the unit's running to see if there is any impact on the environment. The plant was shut down over two months ago on an order of the TNPCB over complaints that it was emitting toxic sulphur dioxide. The NGT then set aside the TNPCB order and allowed Sterlite Industries Ltd to resume operation of its copper smelting unit. It had also ordered constitution of the four-member expert panel to supervise the plant's operations. The TNPCB then moved the Supreme Court seeking quashing of the green panel's order but the apex court refused to stay the NGT order allowing Sterlite Industries Ltd to resume operation of its smelting plant in Tamil Nadu's Tuticorin district under an expert committee's supervision. March 24, 2013 - Villagers living close to Sterlite Copper India limited (SCIL) in Thoothukudi complained of breathing difficulty, vomiting and eye irritation, giving rise to suspicion of a sulphur dioxide leak from the copper smelting plant on Saturday. The symptoms lasted for about two hours from 5.30 am, according to people of Meelavittan, Shanmugapuram, Thoothukudi old bus stand area, Lion’s town area, Muniyasamipuram and Madathupatti. Similar symptoms were experienced by patients and doctors of the Thoothukudi Government Medical College Hospital. Thoothukudi district collector Asish Kumar, said preliminary investigation by a team of officials led by the DRDO that collected effluent emission data from all factories in the vicinity, including SCIL, SPIC and government and private thermal power units, suggested that the sulphur dioxide unit at Sterlite Copper India could be the source of the gas leak. But only further investigation could confirm whether the emission was above permissible limits, he added. SCIL officers, however, denied there was any leak at the plant, which had been closed for maintenance since March 21 and began operation only at 10 am on Saturday. According to its internal monitoring system, the plant had never surpassed the permissible environmental parameters. Holding the plant responsible, anti-Sterlite activists led by prof Fathima Babu and former CPI, MP, Appadurai held a demonstration outside it, demanding its immediate closure. It is located within 25kms of the ecologically fragile Gulf of Mannar Marine National Park, they claimed it was a threat.
December 3, 2010
- Sterlite Industries (India) Limited (“Sterlite”) today announces the
completion of the acquisition of the Skorpion Zinc Mine (“Skorpion”) in
Namibia from Anglo American plc (“Anglo American”) for a cash consideration
of approximately $707 million. On 10
May 2010, Vedanta announced the acquisition of Anglo American’s Zinc Assets
(“Anglo Zinc”) - for a total cash consideration of $1,338 million, on an
attributable, debt and cash free basis. Anglo Zinc comprises the 100 per
cent owned Skorpion mine in Namibia, the 100 per cent owned Lisheen mine in
Ireland and the 74 per cent owned Black Mountain Mines, which includes the
Black Mountain mine and Gamsberg project in South Africa.
Skorpion has been acquired by a subsidiary of Sterlite Infra Limited, itself
a wholly owned subsidiary of Sterlite. It was intended that the acquisition
of Anglo Zinc would be undertaken by Hindustan Zinc Limited (“HZL”), a
subsidiary of Sterlite, subject to approval from the Indian Government as
shareholder, which was not received within the contractual completion
timeline for Skorpion. The acquisitions of the Lisheen mine and Black
Mountain Mines are expected to be completed on schedule Anglo Zinc is an
excellent operational and strategic fit with our existing business and will
create significant long term value for shareholders. This acquisition will
consolidate our position as the world’s largest integrated zinc - lead
producer with significant reserves and resources of 478 million tonnes.
Commenting on the transaction, Anil Agarwal, Chairman said: "We are delighted to have completed the first phase of the acquisition
of Anglo Zinc assets. Skorpion Zinc Mine is a high quality zinc asset and
will complement our existing portfolio. We look forward to working with
Skorpion’s team and remain committed to maintaining the highest standards of
sustainability and exploring growth opportunities.” October 14, 2010 September 30, 2010
- Sterlite Industries, part of the London-based
Vedanta Resources, has approached the Supreme Court to stay the Madras High
Court's order closing its copper smelter plant in Tuticorin with immediate
effect. Also, the company has
filed a review petition in the High Court seeking three weeks time to
implement its order, saying the plant producing sulphuric and phosphoric
acid cannot be shut down instantly.
'The company has filed a Special Leave Petition (SLP) in the Supreme Court
to stay the High Court's closure order. We have also filed a review petition
before the High Court to give three weeks time to comply with its closure
order,' Iyer Sundar Raj, public relations head, told IANS over phone from
Tuticorin. He reiterated the
company's resolve to seek all legal remedies so that the 400,000 tonne per
annum (tpa) plant starts functioning as before.
'What is encouraging is the support from employees, general public and
others for the continuance of the plant.
Posters have come up in Tuticorin in support of the plant,' said Raj.
Asked whether the National Trust for Clean Environment (NTCE) plans to file
a contempt of court petition against Sterlite for operating the plant
despite the closure order, NTCE counsel G. Ramapriya told IANS: 'We do not
have any such plans.' September 29, 2010
- Just a month after the Union ministry of environment and forests rejected
the proposal to mine Niyamgiri hills for its aluminum refinery in Orissa,
Vedanta Resources Plc. has suffered another major setback with the Madras
High Court (HC) ordering Sterlite Industries, the group's flagship, to close
its copper smelting plant at Thoothukudi for causing air and water
pollution.
September 29, 2010 September 28,
2010 - The Madras High Court on Tuesday ordered closing down of
Sterlite Industries Copper Smelting Plant at Tuiticorin District.
Sterlite’s Tuiticorin Unit operations include a smelter, refinery,
phosphoric acid plant, sulphuric acid plant and copper rod plant.
While the ‘National Trust for Clean Environment’ filed the first writ
petition against the granting of environmental clearance to Sterlite
Industries in 1996, ten writ petitions were filed subsequently by various
political parties and groups.
The common order was delivered by Justice Ellipe Dharmarao on behalf of the
Division Bench comprising himself and Justice Paul Vasantha Kumar. From Vedanta Sterlite Industries
(India) Ltd., India's largest non-ferrous metals and mining company, GEA
Bischoff received an order for supply of two wet gas electrostatic
precipitators. The precipitators are part of the process gas cleaning plant
of a copper smelter in Tuticorin, India. Since 2001 GEA Bischoff has already
supplied 9 wet electrostatic precipitators for this smelter.
October 15, 2009 - Vedanta Resources PLC said Thursday its
subsidiary, Sterlite Industries (India) Limited (SLT) has expanded the 400
ktpa brownfield copper smelter project at Tuticorin India, together with an
associated 160 MW (2x 80 MW) captive power plant. |
MTPD - Metric Tonne per Day
STPD - Short Ton per Day
MTPA - Metric Tonne per Annum STPA - Short Ton per
Annum
SA - Single Absorption
DA - Double Absorption
* Coordinates can be used to
locate plant on Google Earth